What Is a Hole Saw Kit and What Is It Used For?
A hole saw kit is a set of round, toothed blades in several diameters, plus the arbor and pilot bit that attach them to a drill. You use it to cut clean, large round holes in wood, drywall, plastic and, with the right blades, thin metal. The kit saves you from buying each size separately and keeps the parts in one case.
What a hole saw actually is
A hole saw is a short cylinder with teeth along one edge. Unlike a twist bit, which grinds out all the material in the hole, a hole saw cuts only a ring around the edge. The center stays intact as a round piece called a plug or core.
That design is why a hole saw can make a 3 in hole with a regular household drill. It removes far less material than a bit of the same width would. The cut is also cleaner, which matters when the hole will be visible, like a cable opening in a desk.
People also call it a hole saw bit, a hole cutter or a hole opener. They all mean the same cutting blade.
What comes in a hole saw kit
A hole saw set bundles several blade diameters with the hardware needed to run them. Most kits include the same core parts, though the details vary from one product to the next.
The mandrel, also called an arbor, is the shaft that grips the saw and fits into your drill chuck. The pilot bit sits in the center of the saw and keeps the blade from wandering when you start the cut.
- Hole saws in several diameters, for example 24 saws from 0.75 in to 4.5 in in the EZARC 30-piece kit
- One or more mandrels or arbors, such as the two SpinLOCK arbors in the Bosch 9-piece kit
- Pilot drill bits, which guide the start of each cut
- A hex key or wrench for tightening parts, on kits that need one
- A storage case, listed in most of the kits we compare, though not all
What a hole saw kit is used for
The common thread is any job that needs a round hole too big for a normal drill bit. Home and workshop users reach for these kits when they run wiring, plumbing or ventilation, or install hardware and fixtures.
Listings for the kits we compare mention a range of tasks, such as recessed lights, speaker openings, pipe access, air vents, door hardware, furniture and desk cable holes.
- Recessed lights and speaker openings in ceilings, walls and drywall
- Pipe and cable passages through studs, joists and cabinet sides
- Door hardware, such as lock and latch holes
- Cable grommet holes in desks and furniture
- Vent and fan openings in thin sheet material
Blade material decides what you can cut
The blade material matters more than anything else on the box. A saw that suits softwood can dull fast or fail in metal, so match the blade to your material before you think about size count.
Our best hole saw kit comparison sorts kits by this spec. Here is how the materials and example kits line up, based on the published listings.
| Blade type | Listed for | Example kit |
|---|---|---|
| M42 cobalt bi-metal | Thin metals, softwood, plywood, plastic, drywall, PVC | EZARC 30pc, Bosch SpinLOCK 9-piece |
| Carbon steel | Wood, drywall, PVC board and thin plastic; not for thick metal, tile, concrete or stone | KATA 25-piece |
| Carbide tipped | Listing claims cuts in 3 mm stainless steel and other metals | dashap 27-piece |
| TCT (tungsten carbide tipped) | Wood, MDF, fiber cement board, plastic, ceramic wall tile and more | Spyder 18-piece |
How to use a hole saw safely
Hole saws grab hard when they bind, and the drill can twist in your hands. Take a few minutes to set up properly, and the cut will go better.
Always wear safety glasses, since chips and dust fly out of the cut. Gloves are a good idea for handling hot blades and plugs, but keep sleeves and loose cuffs away from the spinning drill. Unplug a corded drill or remove the battery before changing saws or arbors.
- Clamp or firmly hold the workpiece so it cannot spin.
- Pick the right saw size and check that the blade is rated for your material.
- Start slowly with the pilot bit to set the center, then let the teeth bite.
- Keep the drill straight and use steady, light pressure instead of forcing it.
- Back out now and then to clear chips, especially in thick stock.
- For metal, add cutting oil or coolant, as the dashap listing advises, and use a slower speed.
- Stop and let the saw cool if it smells hot or smokes.
How to choose a kit
Start with the material you cut most. If you work with wood and drywall only, a carbon steel set can do the job. If metal is part of the plan, look for bi-metal with cobalt or a carbide-tipped set.
Next, check the size range. Many kits start at 0.75 in, but the top size differs. The KATA kit lists sizes up to 6 in, while the Bosch kit stops at 2 in. A kit with more saws, like the 24 in the EZARC 30-piece set, leaves smaller steps between diameters.
Cutting depth sets how thick a board one pass can handle. The KATA listing says it is not for depths beyond about 1 in, while the Spyder kit lists 2.375 in. If you cut thick lumber, depth deserves a close look.
Finally, think about convenience. A quick-change mandrel lets you swap saws without a hex key, and plug ejection helps clear the core from the blade. You can compare these features in our hole saw kit comparison to see which kits list them.
Frequently asked questions
Can I use a hole saw kit with a cordless drill?
Yes. The dashap listing says its saws suit rechargeable drills, hand drills and bench drills. Larger saws and thick stock put more load on the drill, so use a firm grip and a slower speed.
What is the plug, and what do I do with it?
The plug is the round piece of material left inside the saw after the cut. Some kits have ejection slots or springs to push it out. Otherwise, you pry it out through the slots after the saw stops.
Do I need a different drill speed for different materials?
Generally, yes. Wood tolerates higher speeds, while metal needs slower speeds and lubricant. Larger saws should also run slower than small ones.
Is a hole saw the same as a spade bit or a Forstner bit?
No. Spade and Forstner bits remove all the material inside the hole. A hole saw cuts only the outer ring, so it is better suited to larger diameters.
EZARC 80422001Best overall
dashap CHSS-27PCSMetal-ready carbide set
Bosch HSBIM9Quick-change arbors, small jobs